Additive manufacturing of polymer-based composite materials : materials, processes, and properties /

This book provides an in-depth exploration of additive manufacturing of polymer-based composites, showcasing recent advancements in composite materials research. It covers various processes, including fused deposition modeling, 3D printing, and direct ink writing, with a focus on material properties...

תיאור מלא

שמור ב:
מידע ביבליוגרפי
מחברים אחרים: Touchard, Fabienne, Sarasini, Fabrizio
פורמט: אלקטרוני ספר אלקטרוני
שפה:אנגלית
יצא לאור: [S.l.] : Woodhead Publishing, 2024.
סדרה:Woodhead Publishing series in composite science and engineering
נושאים:
גישה מקוונת:ScienceDirect
תגים: הוספת תג
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תוכן הענינים:
  • Front Cover
  • Additive Manufacturing of Polymer-Based Composite Materials
  • Copyright Page
  • Contents
  • List of contributors
  • Preface
  • 1 Recent trends in "conventional" manufacturing of composites
  • 1.1 General introduction
  • 1.2 Primary components of composite materials
  • 1.2.1 Matrix system
  • 1.2.2 Thermoset resin systems
  • 1.2.3 Unsaturated polyester resins
  • 1.2.4 Epoxy systems
  • 1.2.5 Phenolic systems
  • 1.2.6 High-temperature systems
  • 1.2.7 Advancements in thermoset composite systems
  • 1.2.8 Thermoplastics
  • 1.2.9 Reinforcement of fibers for composites
  • 1.2.10 Synthetic fibers
  • 1.2.11 Polymer fibers
  • 1.2.12 Glass fibers
  • 1.2.13 Aramid fibers
  • 1.2.14 Carbon fibers
  • 1.2.15 Natural fibers
  • 1.2.16 Textile structure of laminates
  • 1.3 Hand-lamination process
  • 1.3.1 Fields of applications of hand lamination process
  • 1.3.2 Advantages and disadvantages
  • 1.3.3 Disadvantages
  • 1.4 Prepreg technology
  • 1.4.1 Standard prepreg procedure
  • 1.4.2 Advantages and drawbacks of standard prepregs
  • 1.4.3 Advanced online prepreg technology
  • 1.4.4 Comparison with common prepreg technology
  • 1.5 Filament winding
  • 1.5.1 General description of in situ impregnating process
  • 1.5.2 Evaluation and comparison with other processes
  • 1.5.3 Overview of ex situ impregnation process
  • 1.6 Resin transfer molding technology
  • 1.6.1 Resin transfer molding process
  • 1.6.2 Advantages and drawbacks of resin transfer molding
  • 1.6.3 Variations of resin transfer molding
  • 1.7 Press-forming techniques
  • 1.7.1 Common source materials for press forming
  • 1.7.1.1 Bulk molding compound
  • 1.7.1.2 Sheet molding compound
  • 1.7.2 Advantages and drawbacks
  • 1.8 Conclusions
  • References
  • 2 Optimization of fused deposition modeling for short fiber reinforced composites
  • 2.1 Introduction.
  • 2.2 Processing-structure-properties correlations
  • 2.2.1 Intrinsic anisotropy
  • 2.2.2 Imperfections in SCFR FDM parts
  • 2.3 Printing optimization
  • 2.3.1 Empirical investigation
  • 2.3.2 Computational approach
  • 2.4 Postprocess treatments
  • 2.4.1 Chemical solutions
  • 2.4.2 Thermal treatments
  • 2.4.3 Laser technologies
  • 2.4.4 Ultrasound applications
  • References
  • 3 Modeling of 3D printed composites
  • 3.1 Properties of 3D-printed composites
  • 3.1.1 Manufacturing processes
  • 3.1.2 Fused deposition modeling
  • 3.1.3 Physical and mechanical properties
  • 3.2 Modeling properties of 3D-printed composites
  • 3.2.1 CAD modeling
  • 3.2.2 Selection of printing parameters
  • 3.3 Behavior modeling of 3D-printed composites
  • 3.3.1 Optimization with finite element analysis
  • 3.3.1.1 Example 1: Shape optimization of 3D-printed elements with finite element method
  • 3.3.1.2 Example 2: Optimization of material properties of carbon fiber reinforced polymer composite material using finite e...
  • 3.3.2 Modal analysis
  • 3.3.2.1 Example 3: Modal analysis of multimaterial 3D-printed composite
  • 3.3.3 Motion simulation
  • 3.3.3.1 Example 4: Motion simulation analysis of suspension behavior with 3D-printed composite elastic bushing
  • 3.4 Conclusions
  • References
  • 4 Three-dimensional printing of continuous plant fiber composites
  • 4.1 Introduction
  • 4.2 Technology landscape
  • 4.3 Composite material parameters
  • 4.4 Solutions to enhance mechanical properties
  • 4.5 Effects of processing parameters
  • 4.5.1 Printing speed
  • 4.5.2 Nozzle temperature
  • 4.5.3 Material feed rate or flow rate
  • 4.5.4 Layer height
  • 4.5.5 Hatch distance
  • 4.6 Reinforcement geometry and orientation
  • 4.6.1 Fiber orientations
  • 4.6.2 Reinforcement geometry
  • 4.7 Future trends and applications
  • 4.8 Conclusions
  • References
  • 5 4D-printed composite actuators.
  • 5.1 Introduction
  • 5.2 Definition and approaches of 4D printing
  • 5.2.1 Shape-memory polymers
  • 5.2.2 Liquid crystal elastomers
  • 5.2.3 4D-printed shape-shifting multimaterials and hydrogels
  • 5.3 Advanced functionalities
  • 5.3.1 Programmable free, shape-shifting devices
  • 5.3.2 Reversible actuation
  • 5.3.3 4D bioprinting
  • 5.3.4 4D self-healing
  • 5.4 Modeling
  • 5.5 Engineering applications and future trends
  • 5.5.1 Soft robotics
  • 5.5.2 Morphing structures
  • 5.6 Conclusions
  • Acknowledgments
  • References
  • 6 How to teach 4D printing for metamaterials and soft robotics
  • 6.1 Introduction
  • 6.2 Four-dimensional printing of metamaterials for energy absorption
  • 6.2.1 Four-dimensional printing mechanism and design
  • 6.2.2 Material preparation and manufacturing
  • 6.2.3 Finite element method model of the thermal-mechanical coupling in ABAQUS
  • 6.2.4 Results and discussions
  • 6.3 Four-dimensional Printing of multimaterial composite beams for soft robotic applications
  • 6.3.1 Four-dimensional printing mechanism and design
  • 6.3.2 Materials preparation and printing
  • 6.3.3 Finite element method model of the thermal-mechanical coupling in ABAQUS
  • 6.3.3.1 Setting the model properties
  • 6.3.3.2 Choosing a suitable solver
  • 6.3.3.3 Setting loads and boundary conditions
  • 6.3.3.4 Mesh study
  • 6.3.4 Results and discussions
  • 6.4 Conclusion
  • Declaration of competing interest
  • References
  • 7 Additive manufacturing of polymer matrix composites via direct ink writing process
  • 7.1 Introduction
  • 7.2 Direct ink writing of polymer matrix composites with chopped fiber reinforcement
  • 7.2.1 Overview
  • 7.2.2 Material selection
  • 7.2.2.1 Chopped fibers
  • 7.2.2.2 Matrix selection
  • 7.2.3 Direct ink writing process development
  • 7.2.3.1 Fabrication of composites with randomly oriented fiber.
  • 7.2.3.2 Fabrication of composites with aligned fiber
  • 7.2.4 Applications
  • 7.3 Direct ink writing of polymer matrix composites with continuous fiber reinforcement
  • 7.3.1 Overview
  • 7.3.2 Material selection
  • 7.3.2.1 Continuous fibers
  • 7.3.2.2 Matrix selection
  • 7.3.3 Process development and parameter
  • 7.3.4 Applications
  • 7.4 Thermal enhancement
  • 7.4.1 Overview
  • 7.4.2 Material selection
  • 7.4.3 Characterization of enhanced thermal properties
  • 7.4.3.1 Chopped fibers
  • 7.4.3.2 Continuous fibers
  • 7.4.4 Applications
  • 7.5 Mechanical enhancement
  • 7.5.1 Overview
  • 7.5.2 Material selection
  • 7.5.3 Characterization of enhanced mechanical properties
  • 7.5.4 Application
  • 7.6 Electrical enhancement
  • 7.6.1 Overview
  • 7.6.2 Characterization of enhanced electrical properties
  • 7.6.2.1 Material selection
  • 7.6.2.2 Evaluation of direct ink writing-fabricated polymer matrix composites with traditional fabrication methods
  • 7.6.2.3 Enhanced electrical conductivity
  • 7.6.3 Applications
  • 7.7 Outlook
  • 7.7.1 Chopped fiber reinforcement
  • 7.7.2 Continuous fiber reinforcement
  • 7.7.3 Thermal enhancement
  • 7.7.4 Mechanical enhancement
  • 7.7.5 Electric enhancement
  • References
  • 8 3D stereolithography of polymer matrix composites
  • 8.1 Introduction
  • 8.2 Review of 3D stereolithography
  • 8.3 Radical photopolymerization and consequences
  • 8.4 Improved resolution
  • 8.5 Influence of æ on resolution in z (layers)
  • 8.6 Consequences in a charged environment
  • 8.7 Two-photon stereolithography
  • 8.8 Significant factors influencing printability
  • 8.8.1 Synthesis
  • 8.8.2 3D stereolithography of composites
  • 8.8.3 Printability
  • 8.8.4 Fibers
  • 8.8.5 Pseudospherical particles
  • 8.8.6 Densiť de charge
  • 8.8.7 Elastic resin
  • 8.8.8 Polymer matrix composites
  • 8.8.8.1 Fibers
  • 8.9 Conclusion
  • References.
  • 9 Wet fiber placement for additive manufacturing with thermoset resins
  • 9.1 Introduction
  • 9.2 Basic concept of wet fiber placement
  • 9.3 Classification of process technology
  • 9.3.1 Winding
  • 9.3.2 Pultrusion
  • 9.3.3 Automated fiber placement
  • 9.3.4 Filament-based 3D printing
  • 9.4 Equipment
  • 9.4.1 Overview
  • 9.4.2 In situ impregnation unit
  • 9.4.3 Euler-Eytelwein unit
  • 9.4.4 End effector
  • 9.4.5 Kinematics
  • 9.4.6 Pressing technology
  • 9.5 Resin adaptation
  • 9.5.1 Development targets
  • 9.5.2 Dual-cure resin concept
  • 9.6 Wet fiber placement-specific topology optimization
  • 9.6.1 Motivation for a Wet fiber placement-specific design strategy
  • 9.6.2 Workflow
  • 9.7 Experiments
  • 9.7.1 Materials and methods
  • 9.7.2 Results
  • 9.8 Conclusions and outlook
  • Acknowledgment
  • References
  • 10 Health monitoring of 3D-printed structures
  • 10.1 Introduction
  • 10.2 Guided wave-based studies
  • 10.2.1 Additively manufactured plates
  • 10.2.2 Methodology
  • 10.2.2.1 Experimental setup
  • 10.2.2.2 Spatial-time analysis
  • 10.2.2.3 Frequency-wavenumber analysis
  • 10.2.2.4 Damage imaging using scanning laser Doppler vibrometer area scans
  • 10.2.3 3D-printed polylactic acid plates with different infill densities
  • 10.2.3.1 Spatial-time analysis
  • 10.2.3.2 Frequency-wavenumber analysis
  • 10.2.3.3 Array-based damage localization for polylactic acid plate
  • 10.2.4 3D-printed acrylonitrile butadiene styrene plates with different printing patterns
  • 10.2.4.1 Spatial-time analysis
  • 10.2.4.2 Macrofiber composite versus PZT impact-damage imaging
  • 10.3 Electromechanical impedance damage sensitivity in 3D-printed polymers
  • 10.3.1 3D-printed polylactic acid plates with different infill densities
  • 10.3.2 3D-printed acrylonitrile butadiene styrene plates with different printing patterns.